
Si
3
N
4
[132]. There are several synthetic routes that are used
nowadays for the preparation of Si
3
N
4
polymeric/ oligo-
meric precursors [22,133,134]. The reactions listed below
and further manipulations of the same provide for the prep-
aration of appropriate precursor [22,133]:
(i) Ammonolysis and aminolysis:
RR
0
SiCl
2
þ 3xR
0
NH
2
! [----- R
0
RSi-----NR
0
]-- ---
n
þ 2xR
0
NH
þ
3
C1
RSiC1
3
þ 6xNH
3
! RSi(NH)
3=2
þ 3xNH
4
C1,
RSiC1
3
þ 6R
0
NH
2
! RSi(NHR
0
)
3
þ 3xR
0
NH
þ
3
C1,
where R’ and R are usually H and Me but can also be Et,
Vi, Ph, etc.
(ii) Ring-opening polymerization:
NH
3
+ [Me
2
Si
−
NH
3
]
3
NH
2
[ Me
2
Si
−
NH ]
x
H
−−
or
(Me
3
Si)
2
NH+ [Me
2
Si
−
NH]
4
! Me
3
Si NH [----- M e
2
Si-----NH ]-----
x
SiMe
3
using transition metals such Ru
3
(CO)
12
=135
C=1h=H
2
as catalyst for the latter.
(iii) Deamination/condensation polymerization:
R
2
Si(NHMe)
2
200−800 ˚C
MeNH
2
+ [R
2
SiNMe]
3
+ polymer.
(iv) Si-----Cl=Si-----N redistribution polymerization:
MeSiC1
3
þ (Me
3
Si)
2
NH ! Me
3
SiCl þpolymer,
MeC1
2
SiSiMeC1
2
þ(Me
3
Si)
2
NH ! MeSiCl þpolymer.
(v) Catalytic dehydrocoupling–dehydrocyclization reac-
tions:
H
2
NRNH
2
þ 2R
2
SiH
2
! H
2
[RN(H R
2
Si)
2
N---]
x
:
(vi) Transition-metal catalyzed dehydrocoupling polymer-
ization reactions:
R
2
SiH
2
þ R
0
NH
2
!
catalyst
H
2
þ [R
2
SiNR
0
]
n
An example of strong base is KH for reaction (v) and
Ru
3
(CO)
12
is an example of a catalyst for (vi). If the sub-
stituents on the Si of the silane and amine monomers are
different from H, SiC and C are usually obtained along with
Si
3
N
4
. In a few cases Si can also be obtained. The SiC and
the free and/or unbound C can be, in some cases, the major
constituents. C-rich composites are particularly common
where vinyl (Vi) and phenyl (Ph) groups are present and
more C seems to be present with Ph than with Vi. It is,
however, easy to reduce the C content to <1wt% by carry-
ing out the pyrolysis in NH
3
gas at temperatures >500 8C.
Both the excess Si and C can also be converted to metal
silicides and carbides if such multiphase composites are
desired [100]. As the result of the lability of the Si–N bond
due to the reaction Si---N þH
2
O !Si---OH þ==N---H,
oxygen can also be present in the form of SiO
2
, SiN
2
O
2
,
etc. Although most organopolysilazanes give Si
3
N
4
, SiC,
and C, there are several cases in which >95% Si
3
N
4
has
been obtained [135–138] with at least two cases with >99%
Si
3
N
4
(with-out using NH
3
during the pyrolysis) [135,137].
Pyrolysis of Si
3
N
4
Precursors
A variety of monomeric, oligomeric, and polymeric sila-
zane systems including polydisilacyclobutasilazanes [139],
cyclodisilazanes [140], and alkyl and arylsilsequiazanes
[22,141] have been investigated as Si
3
N
4
precursors. In the
tables that follow, some of these are examined in some details.
Results of pyrolysis of perhydropolysilazanes, polyorga-
nosilazanes, and Si(NHEt)
4
(after polymerization) are shown
in Table 58.11. Seyferth and coworkers [138,142] has also
investigated reactions of H
2
SiC1
2
and CH
3
SiHC1
2
with
CH
3
NH
2
and NH
3
, respectively, the products of which gave
ceramic yields of 38% and 20%, respectively [142]. Other
cases of reactions of RSiHC1
2
and NH
3
with R==(CH
3
)
2
CH,
(CH
3
)
3
C, Ph, and C
6
H
5
CH
2
have also been reported. Where a
catalyst for ring-opening polymerization (ROP) was used,
the ceramic yield for (CH
3
SiHNH)
x
was 39%. Use of
Ru
3
(CO)
12
and a mixture of [CH
3
SiHNH]
x
and (Me
3
Si)
2
NH gave 74% ceramic yield. Work on the H
2
SiC1
2
þ NH
3
system by Shimizu et al. [143] has demonstrated an increase
of the molecular weight of the product from about 100 to
about 100,000 by reacting the oligosilazane with various
organic reagents, and the Si/N ratio changed from 1.01 to
1.01.03. Related work on the same system and treatment of
the product with various amounts of pyridine in an autoclave
at 120150 8C increased the molecular weight, and the
ceramic residue at 1,400
C=N
2
(TGA) was 79.6% [144].
The residue contained Si (63.8%), N (28.7%), C (0.36%),
0 (2.7%), and H (0.11%). The OCMTS [entry (6)] was
polymerized in the presence of KOMe. Similar work in
which MeSiC1
3
was used for ROP of OCMTS and hexam-
ethylcyclotrisilazane (HMCTS) and a mixture of OCMTS
and HMCTS resulted in 7080% ceramic yield (TGA
1,400 8C inert atmosphere), and the material contained Si,
N, and C (no composition details were reported) [145].
Optimal candidate precursors for Si
3
N
4
can be
----- ( H
2
Si-----NH)-----, -----(H
2
Si-----NHNH)-----, -----(MeSiH-----NH)-----,
and -----(SiH
2
-----NMe)----- because they can be converted to
Si
3
N
4
upon pyrolysis by losing H
2
and/or CH
4
[153]. The
precursors can be prepared from ammonolysis of H
2
SiC1
2
and MeHSiC1
2
, as an example:
0
C=Et
2
O
H
2
SiC1
2
þ NH
3
!
----- ( H
2
Si-----NH)
x
----- þ [H
2
S i ----- N H ]
x
:
But such systems are unstable and/or of low molecular
weight to be directly useful. -----(H
2
Si-----NMe)
n
----- is more
stable in the absence of air and moisture but gives only
38–40% yield because of its low molecular weight [153].
Two approaches that have been undertaken to address such
problems were developed by Laine and Blum [154] and
Seyferth and coworkers [155]. Some results of work of
PYROLYZABILITY OF PRECERAMIC POLYMERS / 993