3.14 CASE STUDY: FUEL AND CHEMICAL PRODUCTION FROM
THE WATER GAS SHIFT REACTION BY FERMENTATION PROCESSES
3.14.1 Introduction
Synthesis gas (syngas), a mixture of primarily CO, H
2
, and CO
2
, is a major building block
in the production of fuels and chemicals. They are produced from several sources, including
coal, oil shale, tar sands, heavy residual oil or low-grade natural gas. Catalytic processes
are used to convert syngas components into a variety of fuels and chemicals such as hydro-
gen, methane, methanol, ethanol, acetic acid, etc.
1
Microorganisms are used as suitable bio-
catalysts to convert syngas into chemicals and fuels. Biological processes, although
generally slower than chemical reaction, have several advantages over catalytic processes,
such as higher specificity, higher yields, lower energy cost and generally greater resistance
to catalyst poisoning. Furthermore, the irreversible character of biological reactions allows
complete conversion and avoids thermodynamic equilibrium relations.
1
Anaerobic bacteria are able to grow autotrophically on syngas components. They follow
specific pathways to produce fuels and chemicals from inorganic waste gases.
2
The reaction
occurs under mild conditions, ambient temperature and pressure with the formation of spe-
cific products. However, direct production of fuels and chemicals by gasification
technology is economically unfavourable and requires very large plant.
3,4
Suitable microor-
ganisms may be used for production of fuels and chemicals from bioconversion of syngas.
Fermentation needs substrates such as CO or CO
2
to provide energy for bacterial growth,
maintenance and by-products such as organic acid, alcohols, and hydrogen that result
from microbial metabolism.
5,6
A recent investigation was conducted using suitable micro-
organisms to produce acetic acid and ethanol from H
2
, CO and CO
2
. The organism must be
anaerobic and grow either chemolithotrophically on CO and H
2
/CO
2
, or chemoorganotroph-
ically with carbon sources such as fructose, malate, glutamate or pyruvate. It was reported that
CO, H
2
and CO
2
can be converted to acetate by several bacteria such as Clostridium aceticum,
Acetobacterium woodii, Clostridium ljungdahlii and Clostridium thermoaceticum.
7,8
Generally, bacteria in the fermentation process require substrates like glucose, sucrose,
malate or acetate as carbon sources to obtain energy for growth and maintenance for syn-
thesis of organic acids, alcohols and hydrogen, which are liberated in the course of micro-
bial metabolism.
9,10
It is believed that for oxidation of CO, acetyl coenzyme A is required
to enter CO into the citric acid cycle. Rhodospirillum rubrum is capable of producing carbon
monoxide dehydrogenase (CODH) to facilitate the oxidation process.
11
It was stated that
synthetic gases were converted to molecular hydrogen with the aid of several photosynthetic
50 BIOCHEMICAL ENGINEERING AND BIOTECHNOLOGY
This case study was contributed by:
Habibollah Younesi
1
, Ghasem Najafpour
2
, Mohamed Abdul Rahman
3
1
Department of Environmental Health, Faculty of Natural Resources and Marine Science, Tarbiat
Modress University (TMU), Nour, Mazandaran, Iran.
2
School of Chemical Engineering, Noshirvani Institute of Technology, University of Mazandaran,
Babol, Iran.
3
School of Chemical Engineering, Engineering Campus, Universiti Sains Malaysia Seri Ampangan,
14300 Nibong Tebal, S.P.S., Pulau Pinang, Malaysia.
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