
Drying of solutions, slurries, and pastes 209
in a pneumatic riser. As the spout is very dilute, possible interactions among particles
may be neglected and a particle may be analyzed as a single element in contact with
the fluid, subject to weight, buoyancy, and drag forces. Adhesion forces, typically of a
physical–chemical nature and acting on a molecular scale, keep a film of paste bound to
the particle surface. The particle and its coating layer experience strong shear from the
airflow. The conditions at the interface of a coated particle and fluid are established by the
rheological characteristics of the paste and by the complex interactions at the boundary
layers around the particles. Even in a simplified analysis, considering a single particle
in the flow, the magnitude of the shear stress depends on many factors, including the
air velocity at the entrance of the spouted bed and the paste rheological properties. The
rheological properties, in turn, are likely to be time-dependent, changing as the drying
proceeds. After short periods, as the material dries, the film properties and rheological
characteristics change considerably. Evidence from experimental data suggests that, in
steady-state operation, the moisture content of the film coating the particles is only
slightly higher than the moisture content of powder collected at the cyclone exit.
16,19,23
A r igorous analysis of this situation is extremely complex and has not been satisfactorily
addressed.
As the particle moves up the spout, it decelerates toward and within the fountain.
Eventually, as the gravitational force predominates, the particle falls back onto the
surface of the annulus. In this region, the structure is similar to that of a packed bed,
and the particle is in direct contact with others. In the early stages of drying, liquid
bridges may form because of paste surface tension, contrib uting to enhanced particle–
particle interactions. The whole bed of wet particles descends toward the conical base,
from which the particles are again propelled into the spout, and a new cycle starts. As
the drying proceeds and the moisture content on the film coating decreases, the liquid
bridges are likely to be replaced by other interaction forces.
An aspect that deserves closer inspection relates to the adhesion forces at the interface
between the coating and inert particles. From theoretical work on adhesion, it is known
that the magnitude of adhesion forces, resulting from chemical, mechanical, or molec-
ular interactions, depends crucially on the substrate properties.
24
Although these inter-
actions are extremely complex and will not be approached in depth here (see references
elsewhere
24,25
), it is interesting to consider a few points. The substrate for adhesion is
provided by the spouting particles and the interaction at this level is expected to affect the
processes of coating and removal of layered material. As an example, it is known that solid
surfaces – even the glass beads commonly used in spouting and often referred to as
smooth – usually display some degree of surface roughness. The surface roughness con-
tributes to increased contact area, which may enhance significantly the strength of the
interface for a specific substrate–coating pair. Chemical composition, viscosity, surface
tension, and other rheological properties of the coating material also play a role. How-
ever, as the rheological behavior changes with the drying, a given paste may become
sticky or friable, or present other features that affect the interaction forces. As a result, the
film removal process might differ for each coating–substrate pair. Detachment of layers
of food pastes dried over glass substrates, for instance, was reported to depend on the
glass transition temperature of the paste.
26
Even this superficial analysis indicates that