
724
ANSWERS TO SELECTED PROBLEMS
13.
Effluents from the later stages, such as a D
stage, can be used to wash pulp at the earlier
stages. Chlorination water can be reused
within the chlorination stage since this stage
does not remove large quantities of lignin
(most of it is removed in the subsequent
alkali extraction stage). Oxygen de-
lignification effluent can be sent to the brown
stock washers.
14.
By allowing the oxygen bleaching effluent to
be used in the brown stock washers, hgnin,
alkali, and water are reused rather than being
sent with the mill effluent discharge.
8. Fiber size distributions can be determined
with a series of screens, by optical scanning
techniques, or by projection.
9. Fiber size distributions indicate what is hap-
pening during mechanical pulping or refin-
ing. Low freeness values are usually caused
by fines generation, but also by fibrillation.
10.
The formation and testing of laboratory
handsheets indicate much about the quality of
the fiber for papermaking. They provide the
papermaker with useful information for trou-
bleshooting if problems develop.
CHAPTER 6
2.
Refining increases the surface area of fibers
to improve fiber—to—fiber bonding. Refin-
ing causes lamination of the fibers to improve
fiber flexibility (and therefore fiber—to—
fiber bonding). Refining also hydrates the
fibers to make them more flexible (e.g.,
compare dry spaghetti to wet spaghetti).
3.
Generally, refining at high consistency in-
creases fiber—to—fiber brushing. This
means less fiber cutting due to refiner
bar—fiber interactions.
4.
Laboratory refining does not duplicate the
conditions of commercial refining; therefore,
it is not a perfect comparison of how fibers
will actually behave in the commercial pro-
cess.
5.
The level of refining is usually determined by
the freeness of the pulp. Other methods such
as the size distribution of the fibers can be
used as well. Handsheet testing is a good
indicator of the effectiveness of refining.
7.
At elevated pH the carboxylic acids are no
longer in the acid form, but in the salt form.
In this form refining is more effective be-
cause the fibers are hydrated more easily.
The paper strength properties are improved
because the fibers are more flexible. This is
especially true when the salt form is with
sodium ions. (Hard water in a mill would
hinder the process at pH above 7 or so.)
CHAPTER 7
2.
The moisture content of paper (and its
strength properties) under standard conditions
depends upon whether the paper loses or
gains water. Therefore, TAPPI standards
state that paper should be placed in a hot, dry
room before conditioning to standard condi-
tions.
3.
The paper may be over dried or under dried
relative to the moisture content it will achieve
under standard atmospheric conditions. It
may take well over an hour for paper to
achieve its equilibrium moisture content.
Also,
see question 2.
4.
The fold test is extremely sensitive to the
moisture content of the paper. For example,
consider how the moisture content of spa-
ghetti influences how easily it is bent without
breaking. The analogy is fair since both
spaghetti and cellulose fibers have
polysaccharides of similar structures.
7.
Fiber alignment is usually credited with this
phenomenon, but the fact that paper is dried
under tension in the machine direction, but
not in the cross machine direction, accounts
for much of this effect. Individual fibers
dried under tension are stronger and stiffer
than fibers not dried under tension.
8. In this case, the basis weight is an average
over an area of 144 in.^ In the case of the
fold endurance test, an area of about 15 mm
by 1-2 mm is tested, or up to 30 mm^ is