Singh R. Introduction to Basic Manufacturing Processes and Workshop Technology
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488 Introduction to Basic Manufacturing Processes and Workshop Technology
Principle parts of double housing planer 442
Probable causes 252, 253, 258
Process engineering 2
Process layout 23, 24, 25
Process planning 2, 3, 11, 12
Product design 10, 11, 12
Product development 11
Product layout 19, 22-25
Production line 22-24
Production management 10, 13
Production of metallic powder 459, 460
Production of patterns and core boxes 193
Production of steel 104
Production of various cast irons 105
Production planning 23, 24, 25
Production process 1, 2, 3, 7, 10
Profile milling 455
Programmable automation 8, 9
Projection welding 311, 329, 331, 347
Properties of bronzes 83
Properties of engineering materials 118, 129
Properties of metals 116, 118
Properties of plastics 95
Properties of stainless steels 70
Protractor 365, 368, 378
Punch 269, 270, 272, 273, 275, 281
Punching 272, 273, 275, 281
Purpose of cold working 293
Pyrometers 113, 115
Q
quality control 1, 6, 7, 9, 11, 14, 15, 466, 472,
473
Quality management standards 473
Quick return mechanism 435, 439, 440
R
Rabbet plane 169
Radial drilling machine 423-425, 432, 433
Radial sawing 155
Radiant energy welding processes 311, 335
Radiation 110, 113, 114
Ram-driving mechanism 438
Rammers 198
Rapping or Shake Allowance 188
Reading of micro meter 373
Reamer 366, 389, 390, 396
Reamers 34, 41
Reaming 422, 430, 433
Recovery 121, 122
Re-crystalline temperature 291
Recrystallisation 121, 122
Recrystallisation temperature 283, 284
Reducing welding flame 313
Reducing zone of cupola 107
Refining 102, 103, 115
Refractoriness 208, 209, 212, 213, 215, 216,
229, 231, 237, 238
Refractoriness test 216
Removing a drill from drill machine 427
Reportable accident 30
Resistance projection welding 331
Resistance pyrometer 114
Resistance seam welding 331
Resistance welding 311, 328, 329, 331-333,
338, 346
Rests 409, 411, 413
Reverbratory furnace 112
Revolving parts 34
Rip saw 166, 167
Riser 221, 222, 225, 227, 228, 239
Riser system 227
Rivet header 269, 270
Index 489
Role of riser 227
Roll forming 300, 304, 305
Rolling over mechanism 206
Roll-over machine 206
Rotary-hearth furnaces 264
Runner 221, 222, 224-226, 233, 236
S
S curve 141, 142
Safe working habits 26, 29
Safety by construction 36
Safety by position 36
Safety committee 27, 28
Safety concepts 27
Safety consciousness 27, 28
Safety guards 35, 36, 45
Safety in carpentry shop 177
Safety objectives 50
Safety of cupola 109, 110
Safety organizations 45
Safety precautions 31-33, 38, 40, 42, 43, 49,
50, 280, 281
Safety programme 27, 28
Safety recommendations for arc welding 326
Safety recommendations for gas welding 316
Safety suggestions 28
Safety methods 36
Sand conditioning 220, 221
Sand mold 208, 212, 222, 224, 228, 238, 239,
240
Sand testing 214
Sawing tools 192
Saws 34, 35, 41, 165, 166
Schematic setup of the electron beam welding
336
Scrapers 165, 171, 366, 387, 388
Screw pitch gauge 365, 370, 381
Screw thread micrometer 374
Scribers 355
Scribing block 369
Seam 349, 352-363
Seam joint 358, 359
Seasoning of timber 155, 157, 178
Seasoning of wood 154, 155
Segmental pattern 187
Selecting pattern materials 184
Selection of cupolas 105
Selection of furnace 102
Semi assembly component 20
Semi universal drilling machine 425
Semi-centrifugal casting 250, 251, 258
Semi-circular protector 355, 365, 378
Semiconductors 76, 94
Sensitive drilling machine 423, 424
Shaft basis system 471, 474
Shaper 434-446
Shaper mechanism 439, 440
Shaper operations 441
Shatter index test 215, 219
Shearing machine 360
Sheet metal operations 296, 299, 351, 359
Sheet metal processing 299, 348
Sheet metal tools 349
Sheet metal work 348-352, 354, 358-361, 363
Shell mold casting 235, 248
Shell molding 248, 249
Shell molding method 235
Shop layout 17-19
Shot peening 296, 304, 305
Shovel 265, 273
Shrinkage allowance 183, 187, 196
Significance of transformations lines 135
Silica gel 234
Silica sand 208-216, 228, 229, 234
Silicon bronze 84
490 Introduction to Basic Manufacturing Processes and Workshop Technology
Silicon steel 66, 68
Simple outside caliper 375
Simplification 6, 15
Single point cutting tools 398
Single-cut and double-cut files 385
Sintering 458, 461, 462, 465
Size 466-474
Size of a drilling machine 432
Size of milling machine 453
Sizes of screws 175
Skeleton pattern 184, 186, 196
Slicks 200
Slinging machines 205
Slip gauges 365, 379
Slotter 444-446
Slotter and its various parts 444, 445
Slush casting 243, 258
Smoke seasoning 156
Snap gauge 381
Sodium silicate 210, 234
Soft wood 153, 173, 178
Solder fluxes 344
Soldering 310, 311, 321, 341-344, 347
Soldering methods 310, 343
Solders 343, 344
Solid-state welding processes 311, 333
Sorbite structure 144
Source of infra-red and ultra-violet light 326
Sources of accidents 34, 50
Spark-lighter 316
Special casting 242
Special casting methods 242
Special molding methods 235
Special types of milling machines 451, 453
Specification of a shaper 439
Specification of a lathe 413
Specification of press machine 362
Spherodidal cast iron 59
Spheroidization 139
Spot welding 329, 330, 331, 346, 347
Spot welding electrodes 330
Spot welding machines 329
Spring hammer 275-277
Spring steels 69
Sprue pin 198
Sriking tools 392
Stainless steel 53, 66, 69-71, 75
Stake holder 349, 353, 354
Stakes 349, 352, 353
Standard sand specimen 216, 218
Standard shaper 434, 436, 437, 438, 439
Standardisation 6
Stastical quality control 472
Steady or centre rest 413
Steel production 110, 111
Steel quality 74
Steel rule 364, 365, 367, 374
Steels 52, 53, 60, 62-75
Sterilized dressings 49, 50
Stiffness 119, 120, 129
Stock fire 265, 280
Stop buttons 39
Straight edges 367
Strain 116, 119-126
Strength 117-119, 121, 123, 126, 127
Strength test 215, 217, 218
Striking tools 162, 173, 178
Structural steels 69
Structural transformations 141
Structure 130-150
Structure through transformation 141
Submerged arc welding 310, 323, 324, 338,
346
Supporting tools 364, 366
Index 491
Surface cleaning process 471
Surface coating 395
Surface coating processes 395
Surface gauge 365, 366, 369
Surface irregularities 471, 472
Surface plate 365, 366, 369, 370, 371
Surfaces of pattern and core boxes 191
Surfaces produced on shaper 440
Swab 201
Swage 269, 270, 272, 281
Swage block 269, 272, 281
Sweep pattern 184, 186
Swivelling the compound rest 416
System of tolerances 474
T
Tailsotck 410
Tailstock set over 418
Taper turning 406, 411, 414, 416-419, 421
Taper turning attachment method 417
Taper turning methods 416
Taper turning with double feeds 418
Taper turning with tailstock set over 418
Tapping 427, 430-433
Taps 366, 390, 391, 394
Teak wood 154
Temperature heating elements 88
Tempering 137, 140-145, 150, 151
Temporary jamming of cupola 109
Tennoner 194
Tensile test 119, 123, 124
Terminological elements of welding process
306, 307
Testing instruments 1
Testing machine 217, 219
Testing of creep 128
Testing of fatique 127
Testing of hardness 126
Testing of impact strength 126
Testing of metals 122
Thermal properties 116, 117
Thermit welding 311, 335, 336
Thermit welding process 311, 335, 336
Thermit welding process 346
Thermo plastics 95, 101, 255, 256
Thermo-setting plastics 95, 96
Thermosetting resins 96, 97
Thinner 161, 162, 167, 170
Thorium 99
Thread cutting 406, 409-411, 414, 415, 419
Thread cutting mechanism 409, 411
Three-high rolling mills 287
TIG welding 322, 325, 346
Tightening tools 364, 366, 392
Timber 152-159, 166, 170, 178
Timber logs 155
Timber preservation 158
Timber selection 159
Tin 76-101
Tin base alloy 76, 90
Tolerances on parts 466
Tongs 269, 280
Tool head of a shaper 439
Tool signature 399, 400, 401
Toolmaker’s vice 383
Tools used in carpendary shop 162
Tools used in fitting shop 364, 382, 395, 396
Toughness 119, 126, 129
Trammel 354, 355, 359, 368
Transformation 131, 132, 136, 138, 141-145,
150
Transformation of austenite 142
Transition fit 470, 471
Trip guards 36, 38
492 Introduction to Basic Manufacturing Processes and Workshop Technology
Trowels 200
True centriugal casting 250
Try square 365, 370, 371
T-slot milling 449, 455
TTT curve 141, 142
Tube extrusion 289, 290
Tungsten 64, 65, 66, 68, 71
Tungsten inert gas welding setup 324
Tungsten steel 65, 68
Tungusten inert gas welding 324
Twist drill geometry 427
Two-high rolling mill 286-289
Two-piece or split pattern 184
Types of pressure 361
Types of chills 226
Types of chips 402, 403, 405
Types of common accidents 31
Types of drilling machine 423, 432
Types of drills 426
Types of files 366, 385, 396
Types of fire 48
Types of gauges 380
Types of hand drilling machine 389
Types of hand taps 391
Types of iron 52
Types of lathe 406, 407, 412
Types of milling cutters 449
Types of milling machines 449, 451
Types of pattern 184, 196
Types of planers 444
Types of reamers 390
Types of resistance welding 329
Types of safety 38
Types of saws 166
Types of scrappers 387
Types of shapers 436
Types of spot welding electrodes 330
Types of stakes 352, 353
Types of thermo plastics 95
Types of welding flames 312
Types of welding positions 308
Typical applications of welding 306, 338
Typical wrought iron 60
U
Unconventional machining processes 404
Undercuts 340
Universal drilling machine 425
Universal surface gauge 369
Universal swivel base machine vice 383
Up-milling 448
Upper deviation 468
Upright drilling machine 423-425
Upsetting 260, 273-275, 281
Uranium 88, 99
Uses of collents 403
Uses of cores 196
Uses of hammers 351, 352
V
Vacuum die-casting machine 244, 257
Vanadium high speed steel 72
Vanadium steel 66, 67
Various arc welding processes 317
Various manufacturing processes 1, 4
Venting of molds 223
Veritical welding position 309
Vernier caliper 365, 371, 375, 376, 395
Vernier depth gauge 365, 376
Vernier height gauge 365, 371, 376, 377
Vertical milling machine 450
Vertical shaper 437, 444
Vices 364-366, 370, 379, 382, 384
Index 493
W
Water seasoning 156
Wax pattern 183
Weld bead appearance 341
Weldability 306
Welding 306-347
Welding defects 338, 340
Welding electrodes 320, 323, 330
Welding joints 306, 307, 308, 338, 344
Welding positions 308, 309, 344
Welding processes 306, 301-312, 317, 321,
325, 328, 329, 333, 335-338, 342, 344
Welding processes widely 338
Welding single phase A.C. machines 332
Welding torch 312, 313, 315, 316, 325, 345
White cast iron 53-56, 58, 59, 75
White heart malleable iron casting 57
White metal 182
Wire drawing 296, 298, 299
Wire gauge 365, 377, 381
Wood and timber 178
Wood working lathe 176
Wooden fillets 195
Working of cupola furnace 108
Working principle of planer 443
Working principle of shaper 434
Working principle of the lathe 421
Workman compensation 44
Wrenches 40, 366, 392, 393
Wrought iron 52, 53, 60, 63, 75
Y
Y-alloy 77, 78
Yield point 119, 129
Z
Zero line and deviation 468
Zinc 76, 77, 80, 82, 83, 85, 89, 93
Zones of cupola 105, 106, 107